Feeding Equipment

Product Features

　　Product Introduction:　　Seat type vibrating feeder, also known as vibrating feeder. The seat type vibrating feeder can uniformly, timed, and continuously feed block and granular materials from the storage bin to the receiving device in the production process. In the sand and gravel production line, it can continuously and uniformly feed the crushing machinery and perform coarse screening on the materials. It is widely used in crushing and screening equipment in metallurgy, coal mining, mineral processing, building materials, chemical industry, abrasive and other industries.　　working principle:　　The feeding process of this series of feeders uses a specially designed vibration motor or two motors to drive the exciter, causing the feeding trough to undergo periodic linear reciprocating or circular vibration along the inclined direction. When the vertical component of the acceleration of the feeding trough vibration is greater than the gravitational acceleration, the coal in the trough is thrown up and jumps forward according to a parabolic trajectory. The throwing and falling are completed in an instant. Due to the continuous excitation of the excitation source, the feeding trough continues to vibrate, and the material in the trough continuously jumps forward to achieve the purpose of conveying the material.　　Product features:　　1. Simple structure, uniform feeding, and good continuous performance;　　2. Change and control traffic at any time, easy to operate;　　3. If a closed body is used, it can prevent dust pollution, ensure smooth vibration, reliable operation, and long service life;　　4. The excitation force can be adjusted, the flow rate can be changed and controlled at any time, and the adjustment is convenient and stable;　　Currently, vibrating feeders are widely used in the feeding ports of Raymond mills, jaw crushers, and impact crushers.　　Installation requirements:　　When using a seat type vibrating feeder for batching and quantitative feeding, in order to ensure uniform and stable feeding and prevent material self flow, it should be installed horizontally. If continuous feeding of general materials is carried out, it can be installed with a downward tilt of 10 °. For viscous materials and materials with high moisture content, they can be installed with a downward tilt of 15 degrees.　　After installation, the feeder should have a 20mm clearance for horizontal movement, and the suspension device should be connected flexibly.　　Before the air test, all bolts should be tightened once, especially the foundation bolts of the vibration motor, which should be re tightened after running continuously for 3-5 hours.　　During the test drive, the two vibration motors must rotate in reverse to ensure the stability of current and noise. If any abnormalities are found, they should be stopped and dealt with in a timely manner.　　5. Lubricating grease should be added to the motor bearings every two months, and lubricating oil should be added once a month during high temperature seasons.

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ZG Vibrating Feeder

Product Features

　　ZG Vibrating Feeder　　Product Details Description:　　The ZG series motor vibrating feeder is widely used in industries such as mining, metallurgy, coal, thermal power, refractory materials, glass, building materials, light industry, and grain. It is a feeding equipment that can uniformly or quantitatively feed block, granular and powdered materials.　　characteristic:　　The ZG series motor vibrating feeder is a new type of feeding equipment, which has the following characteristics compared to other feeding equipment:　　1. Simple structure, easy maintenance, low noise, easy installation, stable operation, fast start-up, and smooth parking.　　2. By using a vibration motor to excite the vibration source, the material undergoes parabolic motion, resulting in less wear on the feeding chute and an increased service life.　　3. It can instantly change and open/close the material flow, improving the accuracy of quantitative feeding.　　Working principle and structural characteristics:　　The ZG series vibrating feeder is driven by a new type of vibration motor, which enables the machine body to perform periodic linear reciprocating motion along the vibration direction to achieve uniform and quantitative feeding. The ZG series vibrating feeder consists of feeder tank, vibration motor, vibration reduction device and other components.

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CYPB quantitative disc feeder

Product Features

　　CYPB quantitative disc feeder　　Product Description:　　The CYPB series quantitative disc feeder is a continuous feeding volumetric feeding equipment installed in storage devices such as silos, silos, and hoppers for unloading. It relies on the gravity of the material and the forced action of the disc feeder's working mechanism to continuously and evenly feed it into the next device. When it stops working, it can also play a role in the storage lock. It is a key equipment in the continuous production process.　　Structural features:　　The CYPB series quantitative disc feeder is a new type of disc feeder designed and manufactured by our company based on the digestion and absorption of advanced foreign technology, combined with the actual situation in China. It is highly reliable, efficient, and energy-saving. Its structure is more advanced and reasonable, and it has the following　　characteristics:　　1. The equipment adopts a large-diameter rotating support structure, with a large bearing capacity and smooth operation.　　2. The transmission mechanism adopts hard toothed gear transmission, which has high transmission efficiency and long service life. The installation of the reducer and motor under the panel results in a compact overall structure of the equipment.　　3. The equipment adopts a unique sealing structure, with well lubricated and sealed transmission components, and no foreign objects entering the lubricated components, ensuring the equipment operates without any faults.　　4. Variable frequency speed regulation adopts magnetic flux vector variable frequency control method, which has large driving torque, wide adjustment range, and high control accuracy.　　5. The use of a fully enclosed structure in the material conveying process is beneficial for on-site cleanliness management and creating a comfortable working environment.　　6. The equipment body and the feeding sleeve adopt a modular and detachable structure to achieve quick disassembly and assembly on site. The installation position of the discharge port can be freely selected within a 180 degree range, making it more convenient to use.

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K series reciprocating coal feeder

Product Features

　　K series reciprocating coal feeder　　The K-type reciprocating coal feeder is used for feeding coal or other loose granular materials with low polishing and viscosity. It continuously and uniformly unloads the materials in the storage bin or pit into the transportation equipment or other screening equipment.　　This equipment can evenly feed coal from the coal bunker to the conveyor or other screening equipment, and is suitable for mines and coal preparation plants.　　1. Structure: The coal feeder consists of a funnel, a reducer, a common motor, a transmission platform, a transmission mechanism, a bottom plate (coal feeding plate), a coal feeding body, a support roller, and a gate.　　2. Principle: The electric motor drives the bottom plate to make linear reciprocating motion on the roller through the reducer and crank connecting rod mechanism, thereby evenly unloading the material onto the conveyor or other screening equipment.　　There are two structural types of coal feeders: those with regulating gates and those without regulating gates.　　The productivity with adjustable gates can be controlled by the gates, and the productivity listed in the table above is the productivity when adjusted to the maximum position (equivalent to without adjustable gates)

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Electromagnetic vibration feeder

Product Features

　　Electromagnetic vibration feeder　　Product details introduction:　　The electromagnetic vibration feeder series is used to quantitatively, uniformly, and continuously transport block, granular, and powdery materials from storage bins or funnels to the receiving device. It can be used as a feeding device for belt conveyors, bucket elevators, screening equipment, cement mills, crushers, crushers, and viscous granular or powdery materials in various industrial sectors; Used in processes such as automatic batching, quantitative packaging, and automatic control. Widely used in industries such as mining, metallurgy, coal, building materials, light industry, chemical industry, power, machinery, grain, and medicine.　　working principle:　　The electromagnetic vibration feeder is a relatively complete elastic system with dual particle directional forced vibration. The entire system operates in a low critical resonance state, and by using an electromagnetic exciter to drive the trough to perform reciprocating vibration at a certain inclination angle, the material moves along the trough. Material 2 is placed on the feeding tank 1 supported by the main vibration spring 3, and the armature 4 is integrated with the main vibration spring of the tank. The coil 6 is wound around the iron core 5. The unidirectional pulsating current after half wave rectification flows through the coil, thus generating corresponding pulsed electromagnetic force in the electromagnet. In the positive half cycle of alternating current, pulsating current flows through the coil, generating pulsating electromagnetic attraction between the iron core and the armature, causing the groove to move backward, and the main spring of the exciter to deform, storing potential energy; In the negative half cycle, no current passes through the coil, and the electromagnetic force disappears. The armature separates from the electromagnet under the action of the spring force, causing the material groove to move forward. In this way, the material groove continuously oscillates back and forth at the frequency of the AC power supply.　　Product features:　　1. Small size and light weight. Simple structure, easy installation, no rotating parts, no need for lubrication, easy maintenance, and low operating costs.　　2. It can instantly change and open/close the material flow, with high accuracy in feeding quantity.　　3. The electrical control adopts a thyristor half wave rectification circuit, which can infinitely adjust the feeding amount and achieve centralized and automatic control of the production process.　　During the feeding process, the material undergoes continuous micro throwing motion, resulting in minimal wear on the feeding chute.　　5. This series of electromagnetic vibration feeders is not suitable for occasions with explosion-proof requirements.

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Belt and chain feeders

Product Features

　　Product Introduction　　Chain belt feeder is a new type of feeding equipment developed on the basis of reciprocating feeder, which overcomes the drawbacks of intermittent feeding of reciprocating feeder and achieves continuous and adjustable feeding amount. Can be replaced with the widely used reciprocating feeders nowadays. According to the different material characteristics, this equipment can be divided into belt type and chain type, and can also be made into extended types according to customer needs. Meanwhile, according to the requirements of the conveying process, a horizontal or inclined conveying system can be synthesized from a single or multiple units, which can be used for horizontal or inclined conveying.　　Working principle　　The material in the silo enters the guide groove through the connecting section and falls onto the steel wire tape. When the tape is stationary, the material stops moving due to internal friction, forming a static accumulation at a certain angle at the discharge port; When the driving drum starts to rotate under the drive of external power, it drives the tape to move, and the tape drives the material on it to guide to the discharge port. The running tape turns back after unloading at the discharge port, and the material is continuously discharged from the discharge port, thus completing the feeding process; The secondary sealing device provides sealing for materials leaking from the gap between the guide groove and the tape; Changing the feeding amount can be achieved by adjusting the speed control handwheel of the planetary friction type continuously variable transmission of the rotating arm to change the output shaft speed and the size (height) of the tape running speed, thereby changing the feeding amount; Changing the feeding amount can also be achieved by selecting a frequency converter and adjusting the motor speed to change the feeding amount. During the operation of the belt coal feeder, the main load of the system is supported by rolling bearings, resulting in low operating resistance, low required driving power for the equipment, and long working life of all system components.　　Application scope　　At present, the commonly used belt widths for belt conveyors are: 500/650/800/1000/1200/1400/1600/1800/2000/2200/2400mm.　　Used in various industries such as metallurgy, mining, coal, ports, power stations, building materials, chemical industry, light industry, petroleum, etc.　　The material can be transported by a single or multi machine combined transportation system, which can transport bulk materials, as well as various small weight items such as cardboard boxes and packaging bags. It has a wide range of uses.　　Equipment advantages　　1. Strong conveying capacity.　　2. The transportation is smooth, and there is no relative movement between the material and the conveyor belt, which can avoid damage to the material.　　3. Simple structure and easy maintenance.　　4. Low energy consumption, low noise, and environmentally friendly.　　5. The feeder runs smoothly, especially our factory's production feeder, which meets the requirements of large feeding volumes and is favored by users.　　The arch breaker device is a major breakthrough in the design and production of our factory, which can effectively relieve the pressure at the warehouse opening and prevent the material from being trapped. The 6+1 type skirt edge is formed by one-time vulcanization, with 6 layers of nylon yarn and 1 layer of ultra-fine diamond woven steel wire mesh imported from Japan. It has strong tensile strength, friction resistance, and anti combustion ability. The external skirt edge not only prevents the leakage of fine powder from the material, but also prevents the overflow of moisture in the material. Providing up to thousands of tons of material per hour greatly meets the needs of modern production and creates significant economic benefits for customers.modelpowerKWvoltageVenvironmentFeed quantityAdjustment method for feeding quantityInstallation sizeMaximum external dimensions for transportationt/hmmmmPDG/4/P/S-14380/660Common200-1000Manual infinitely variable transmissionK-3long2825LDG/4/P/B-1Variable frequency infinite variable speedwide1430PDG/4/P/S-1Explosion proof typeManual infinitely variable transmissiontall1705LDG/4/P/B-1Variable frequency infinite variable speedPDG/5/P/S-15.5Common520-2600Manual infinitely variable transmissionK-4long3250LDG/5/P/B-1Variable frequency infinite variable speedwide1630PDG/5/F/S-1Explosion proof typeManual infinitely variable transmissiontall1850LDG/5/F/B-1Variable frequency infinite variable speed

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Rod vibrating feeder

Product Features

　　GZT type vibrating feeder, also known as bar feeder, is a feeder that uniformly transports large blocks of materials. It adopts a double eccentric shaft exciter, which can withstand the impact of large blocks of materials and has a large feeding output. This rod feeder is particularly suitable for feeding materials before coarse crushing in the hydropower industry, construction stone materials, metal ores, and other industries. The vibration feeder series produced by Integrity Vibration can be divided into steel plate structure and grate structure. Steel plate structure feeders are mostly used in sand and gravel production lines to evenly feed all materials into the crushing equipment; The feeder with a grate structure can perform coarse screening on materials, making the system more economical and reasonable in configuration.　　working principle:　　The GZT series vibrating feeder is driven by a new type of vibrating motor. This series of vibrating feeders is used for uniform feeding before the coarse crusher. At the same time, due to the effect of the rod screen surface, it can also remove small materials such as soil, achieving the function of pre screening and improving the coarse crushing capacity. This series of vibrating feeders is equipped with a new type of vibration motor or exciter for vibration. The frame type ring groove rivet is riveted, and the protective plate and rod are made of manganese steel. The structure is sturdy, strong, impact resistant, wear-resistant, and easy to use and maintain.　　Product advantages:　　1. Suitable for large block material feeders, with high feeding capacity and continuous and uniform feeding.　　2. The excitation force is relatively small, the vibration is stable, the work is reliable, and the service life is long.　　3. The machine has a simple mechanism and is easy to use and maintain.　　4. Adopting a closed body can prevent dust.　　Installation and maintenance　　When the feeder is used for batching and quantitative feeding, in order to ensure uniform and stable feeding and prevent material self flow, it should be installed horizontally. If continuous feeding of general materials is carried out, it can be installed with a downward tilt of 10 °. For viscous materials and materials with high moisture content, they can be installed with a downward tilt of 15 degrees.　　After installation, the feeder should have a 20mm clearance for movement, and should be horizontal. The suspension device should be connected flexibly.　　Before the air test, all bolts should be tightened once, especially the foundation bolts of the vibrating electromagnetic system. After running continuously for 3-5 hours, they should be re tightened once.　　During the test drive, the two vibration motors must rotate in reverse.　　5. During the feeding process, the stability of amplitude, current, and noise should be regularly checked, and any abnormalities should be promptly stopped for handling.　　6. Lubricating oil should be added to electromagnetic bearings every 2 months, and lubricating oil should be added once a month during high temperature seasons.　　Safety operation regulations　　The feeder should be installed on a fixed foundation according to the prescribed installation method. Before the official operation of the mobile feeder, the wheels should be wedged with triangular wooden wedges or braked with brakes. To avoid movement during work, when multiple feeders are operating in parallel, there should be a one meter passage between machines and between machines and walls.　　Before using the feeder, it is necessary to check whether all operating parts, tape buckles, and load-bearing devices are normal, and whether the protective equipment is complete. The tension of the tape must be adjusted to a proper degree before starting.　　3. The belt feeder should be started with no load. Only after normal operation can the material be fed in. It is prohibited to feed before driving.　　When several feeders are running in series, they should be started sequentially from the discharge end. Only after all are operating normally can the material be fed in.　　When the tape deviates during operation, it should be stopped for adjustment and not forced to be used to avoid wear on the edges and increased load.　　6. The working environment and the temperature of the delivered materials shall not be higher than 50 ℃ and lower than -10 ℃. Do not transport materials containing acidic or alkaline oils and organic solvents.　　7. Pedestrians or passengers are prohibited on the conveyor belt.　　8. Before parking, the feeding must be stopped first, and the vehicle can only be stopped after all the materials stored on the belt have been unloaded.　　9. The feeder motor must have good insulation. Do not pull or drag the cables of the mobile feeder randomly. The electric motor should be reliably grounded.　　When the belt slips, it is strictly prohibited to pull the belt by hand to avoid accidents.　　Structure diagram:Technical performance and parameters of GZT (I) series bar type vibrating feedermodelMaximum feeding particle size mmproductivity t/hEccentric shaft speedr/minMotor PowerKWtilt angle°machine weight(Excluding motor)kgSize of material trough(Length x Width)mmMachine dimensions(Length×Width×Height)mmGZT-380×9550096-160500-71411040823800×9603882×2177×2066GZT-420×110580120-240500-80015047404200×11004282×2400×2150GZT-490×96500120-240500-80015053514900×9604957×2277×2150GZT-490×110630120-280500-80015053524900×11004950×2425×2031GZT-590×11063035075022061305900×11006000×2500×2150GZT-600×130750400-560500-80022078006000×13006082×2580×2083Main technical parameters of GZT (II) series bar type vibrating feedermodelwork area(m2)Blind plate inclination angleBar inclination angleDouble amplitudeVibration direction angleMaximum feeding particle sizeprocessing capacityVibration frequency times/minutemotorpowerblind platerodmmmmt/hmodelkwGZT07200.70.70151245400150-175750Y160M-67.5GZT09301.21.355201145400200-23079-790YCT200-4B7.5GZT12301.81.8520945700260-300800Y160M-67.5GZT153532.3520945700300-400800Y160M-411GZT1560635208451000400-600800Y180M-422

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